Process Costing
Describes a Cost Accounting System
designed to determine the cost of products/services that follow a fixed/constant path to
be produced. It is the cost system appropriate for
mass produced, batch type production, where the concern is not to obtain the exact cost of
unique product (i.e. Job Order) but an average cost.
Say the standard cost for a Hershey Bar is 10 cents, then the average
production cost a day's production of 1,000,000 bars should be 10 cents. If 11 cents, then the cause has to be found and
corrective action taken, so the next day the average cost will be 10 cents. The production engineers use the
process cost system to find the reason. It
defines the cost at each step of the process employed to produce the bar which enables
tracking what part of the production process caused the one cent cost overrun. Basically, the cost starts with the raw
material which is worked on during the manufacturing process in individual departments
following a sequencing process. Each
department adds its cost so that at the end, you have the total cost which you divide by
the number of units produced to give you the average cost. Our interest is to be able to
understand the cost reports prepared. Managers
analyze this information and take corrective action should it be required. A major difficulty is to determine what was produced and what these cost (i.e. finished items) because at the end of the day you have both finished items and work in process still to be finished. So the next day, you spent resources to finish the items that were partially completed (i.e. lower cost) and others that were started from the beginning. Calculating Equivalent Units and
Product Cost - A
furniture company produces chairs. On
February 15th the following outputs and costs were recorded: Units started and completed 12,000. Cost Expended
Direct Material
$ 60,000
Conversion
100,000 |
Physical
Units |
Equivalent Units |
||
DM |
Conversion |
||
Started and completed |
12,000 |
12,000 |
12,000 |
Ending work in Process |
4,000 |
4,000 |
2,000 |
Units
Accounted for |
16,000 |
|
------ |
Work Done (equivalent units |
16,000 |
14,000 |
Costs |
Total Cost | Direct Material Cost |
Conversion Cost |
$160,000 |
60,000 |
100,000 |
|
100,000 | |||
Average Unit Cost of Chair |
60,000 |
14,000 | |
$10.89 | 3.75 |