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Micro and Nano Mechanics Laboratory
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Newark College of Engineering
NJIT
 

Mechanics of Energy Storage Materials

    In spite of decades of research, the capacity of the state-of-the-art Li-ion batteries (which, for example, directly effects the range of an electric car) did not improve to meet the future energy storage demands . Replacing the existing electrodes with high performance materials such as Si and Ge (as anodes) can improve the capacity of lithium-ion batteries by 35%, which is a remarkable increase. However, these high performance materials exhibit poor cyclic performance (i.e., rapid degradation) due to stresses generated in these materials during charge/discharge (or lithiation/delithiation) reactions. The mechanical stresses not only cause fracture of electrodes but also contribute to chemical degradation (i.e., SEI layer), transport properties of electrodes, and kinetics of chemical reactions. The stresses play a key role in the performance of cathode materials as well. Hence, it is essential to understand the mechanical behavior of electrodes and how this effects the transport and kinetic properties.

    Motivated by such practical problems, we have been developing in situ experimental techniques and multi-scale theoretical models to provide a better understanding of the chemo-mechanics of battery electrodes at various length and time scales. For example, we recently demostrated that Ge electrode when lithiated undergoes extensive plastic doformnation which could potentially contributes to battery losses. Also, we found out that the PVdF (the polymer binder in batteries) behaves as an elastic-viscoplastic material which will influence the degradatoin behavior of composite electrodes. Please click the publicatios link for full list of topics we have looked at sofar.

Fracture

Degradation (or cracking) of Si thin film electrode (S.P.V. Nadimpalli et al. JES 2013) after several charge/discharge cycles


Fracture Behavior of 3D Printed Thermoplastics

    The global additive manufacturing market for both rapid prototypes and functional end-use parts is expected to grow at a compound annual growth rate of 20%. Such a rapid market growth is realized due to the advantages such as design flexibility, customized geometries and low volume production, short design-to-manufacture cycle times, and reduced assembly time. These advantages make 3D printing as the new manufacturing paradigm. A recent sustainability perspective reveals that 3D printing has the potential to reduce costs by US$170-593 billion, the total primary energy supply by 2.54–9.30 EJ and CO2 emissions by 130.5–525.5 Mt by 2025. Additive manufacturing has been successfully adapted in several industries including medical, aerospace, automotive, machinery, and architecture industries. Due to the vast and promising applications of FDM printed parts, their mechanical performance has been the focus of many studies. However, the fracture properties of the 3D printed thermoplastics has not been studied before. Here we developed fracture mechanics-based methods to evaluate the fracture behaivor of 3D printed thermoplastics. This work is a collaborative effort between our group and Prof. Ameli's group at University of Washinton Tri-Cities.

Microelectronic Packaging and Solderjoint Fracture

    Microelectronic packages experience various thermal and mechanical loading conditions during their  assembly, testing and service phases. Although most research has focused on solder joint failure due to thermal fatigue, the mechanical strength of solder joints is also an important performance parameter in many devices. This is especially true in higher density array packages, larger printed circuit boards, and electronic devices for aerospace and automotive applications, where mechanical loads can be a significant cause of failure during service and assembly.  One of the main causes of device failure is the fracture of  solder joints in these packages. However, the fundamental fracture behaviro of lead-free solder joints is not understood thoroughly.  We have developed experimental techniques to characterize the fracture behavior of lead-free solder joints.

joint fracture




MNM Lab, Prof. Siva Nadimpalli, Office: 973 596 3678, Lab: 973 596 5667, Email: nadimpal@njit.edu
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Updated on 28 August 2018.